10 exam-style questions with answers and explanations, straight from our 1,030-question bank. Tap an answer to check yourself. When you're ready, take the scored version in the free practice test.
A body-shop station runs for a full 8-hour shift, producing 135 units per hour while running. During the shift it is stopped for a total of 36 minutes for a tooling change. How many units does the station produce during the shift?
Correct answer: A - 999 units
In a three-gear train, gear A (18 teeth) meshes with gear B (36 teeth), and gear B meshes with gear C (54 teeth). Gear A turns clockwise at 300 RPM. What is the direction and speed of gear C?
Correct answer: D - Clockwise at 100 RPM
While walking to the tool crib, you notice that a fixed guard has been removed from a press that is still running. The operator sees you looking and says, 'I know - it's coming off for the die change anyway, I've only got four parts left.' You do not operate this press. What is the BEST action?
Correct answer: A - Stop the press, make the area safe, and report the condition immediately
After a 15% supplier discount is applied, a component costs $51.00. What was the price before the discount?
Correct answer: C - $60.00
Passage: 'A revised scheduling system was introduced at one assembly plant in March, and that plant recorded an 8% increase in output over the following quarter. Two further plants adopted the same system in June. Management expects the system to be in use across all North American assembly plants by the end of the year.' On the basis of the passage alone, how should this statement be evaluated: 'The scheduling system increased output at every plant that adopted it'?
Correct answer: D - It cannot be determined - no output data is given for the other plants
A solid cube measuring 4 units along each edge is painted on all six outside faces, then cut into 64 unit cubes. How many of the unit cubes have no paint on any face?
Correct answer: B - 8
In a hydraulic press, the input piston has a diameter of 20 mm and the output piston has a diameter of 60 mm. A force of 400 N is applied to the input piston. Ignoring losses, what force is produced at the output piston?
Correct answer: C - 3,600 N
According to the hierarchy of controls, which approach to a workplace hazard is considered MOST effective?
Correct answer: B - Redesigning the process so that the hazard is removed entirely
A plant notice reads: 'Effective Monday 3 March, all personnel entering Bay 7 must wear Level 2 cut-resistant gloves. Team leaders should review glove sizing with their crews before the effective date. Contractors working in Bay 7 must complete the Bay 7 orientation module before their first entry.' Based on the notice, which action is a requirement rather than a recommendation?
Correct answer: D - Contractors completing the Bay 7 orientation module before their first entry
A plant rule states: 'If the andon light is green, the line is running.' During an audit, the line is observed to be running. On the basis of the rule alone, which conclusion is valid?
Correct answer: A - Nothing about the andon light can be concluded
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